GroupL Hiring for Process Engineer Job at Dubai Full Time

The Process Engineer primary responsibilities include plan, manage, and oversee all elements of production in CRU. Assess and analyse current production methods, develop, and draft an improved production process. Provide technical support to the entire CRU team. Design and implement cost-reductive changes, maximize productivity of machinery and people. Follow product specifications and quality control measures. Determine which machines, tools, equipment, etc. will be used and where they will be stationed in the facility. Train, supervise, and manage production line workers. Increase speed and efficiency of processes without compromising quality. Develop and implement process/production control measures that effectively monitor products and guarantees desired results. Ensure all steps of production run smoothly and efficiently in compliance with EHS regulations and procedures. The Job Holder develops and implements metallurgical practices and processing parameters for product operations to ensure conformity to customer’s specifications and requirements. Passes final disposition on materials that do not conform to standards.

Environment, Health & Safety

· Coordinates with EHS team about any action they take to comply with the EHS act or regulations.

· Takes reasonable care for his health and safety in the workplace. He must also take reasonable care for the health and safety of others who may be affected by what he does or does not do.

· Leads and conducts key safety initiatives such as employee safety meetings and “toolbox” discussions, risk assessments, EHS audits, and environmental compliance monitoring. Participate in leading safety incidents investigations.

· Continuously monitors all safety and compliance standards and ensures all are met or exceeded.

· Cooperates with EHS team about any action they take to comply with the EHS Act or Regulations.

· Contributes to near miss and incident reporting.

· Contributes to Quality and EHS Audits.

· EHS KPIs

· Full EHS performance completed

· Zero lost time accident or lost time incident.

· Reporting valid near misses and incidents meet published objectives.
Production

· Ensures measurement and testing equipment operation by following operating instructions.

· Provides technical support across CRU and provides pertinent product data to technical service personnel as required.

· Develops new Product Masters.

· Reviews CRU manufacturing capabilities.

· Initiates new product standards when required.

· Works on product and process improvement and supports projects as directed

· Achieves the target for production tonnage.

· Achieves the target yield.

· Achieves the target availability of the plant.

· Overall indicators are department objectives and KPIs, production report, no. of critical issues closed, operating practices, process controls and reports.

Quality

· Defines and implements all the process control parameters across the CRU.

· Monitors product qualities by using right methods to ensure the produce is within the quality parameters.

· Ensures all process inputs are checked and conformed to the approved specifications; process inputs include furnace metal samples and achieved quality target.

· Participates in defect analysis and problem resolution.

· Lead new product quality plans

· Achieves the target quality

· Reduces the rejection rate

· Reduces the quality defects

· Always maintain good housekeeping.

· Overall indicators are quality reporting, reduce rejection rate and quality defects, taken/suggested to fix complains, process parameters.

Continuous Improvement

· Utilizes problem solving techniques, teamwork building strategies, process control, and continuous improvement tools to meet or exceed the facility key operating statistics.

· Promote best working practice in all production areas to achieve effectiveness, control, and efficiency.

· Establish and facilitate departmental procedures which in turn enhance the production and efficiency of the department while supporting safety policies and procedures.

· Achieve all relevant KPI’s and promote a culture of continuous improvement.

· Deliverables improvement opportunities put into effect.

· Participation in business improvement activities.

· Continuous uptime improvement.

· Ensure compliance with established standards and eventual acceptance of the plan.

· Develops, implements, and ensures utilization of rolling methods, procedures, and specifications for raw materials processing, finished products and equipment operation in production operations. Leads and participates in the development, design, and selection of process and control equipment.

· Reviews production performance and identifies technical operational problem. Initiates investigation in coordination with Maintenance, Support Groups and Process as appropriate to identify the root cause of the problem, recommends solution and leads in the execution of eliminating the problem and preventing its recurrence.

· Identifies and eliminates losses in all phases of operations including materials, capital, and productivity. Supports and implements various tasks, projects, and actions in support of the Company Strategic Plan.

· Prepares and reviews work instructions and procedures and oversees their effective implementation. Conducts in-house technical training of operation personnel to enhance knowledge and skills.

· Develops and executes rolling projects to control scrap, improve the production process, and improve product quality, Yield, Mill availability & productivity.

· Actively participates in Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), Reliability Instrumentation System (RIS) and Production in Can Recycling.

· Supports Process in rolling activities and development of new processes and products.

· Work accomplishments are subject to general reviews by his immediate superior.

Educational Qualifications

Engineering graduate in Metallurgical, Chemical or Mechanical field or consideration of an equivalent combination of education (Metallurgical science degree) is highly desirable.

Experience

· Minimum of 10 years’ experience in Metallurgical process/Quality Control in Aluminium Casting or Recycling or Rolling. Experience leading in operations, quality, development, project management, and engineering in a manufacturing process environment with significant proven supervisory experience.

· Operational experience in the production department of rolling mill or can recycling is highly preferable.

· Detailed technical knowledge of the specific process being operated is required.

· Enterprise Resource Planning systems experience.

· Understanding of Advanced Product Quality Planning, Kaizen and Lean Manufacturing tools.

· Understanding of IATF 16949, ISO 14001, ISO 14001.

· Required excellent spoken and written English.

Skills and Attributes

· Extensive knowledge of the aluminium industry and related business acumen.

· Proficient user of Minitab or equivalent statistical analysis tools.

· Experience in root cause analysis, statistical analysis, and leadership skills.

· Achievement orientated and ability to work under stress.

· Strong motivation and history to develop personnel to full potential.

· Ability to write reports, business correspondence, and procedure manuals.

· Ability to interpret technical metallurgical/production problems.

· Ability to accurately compile, interpret and apply different data to improve metallurgical practices

· Ability to effectively present information and respond to questions from groups of managers, and customers.

· Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.

· Detail-oriented and extremely efficient

Work Environment

While performing the duties of this job, the employee is regularly exposed to wet and/or humid conditions; moving mechanical parts; high, precarious places; fumes or airborne particles; outside weather conditions; extreme cold and extreme heat. The employee is occasionally exposed to toxic or caustic chemicals, risk of electrical shock and risk of vibration. The noise level in the work environment is usually moderate. The Process Engineer may be required to work additional hours, working night or weekend as needed and being on call in the event of emergencies.

Job Type: Full-time

Salary: AED12,000.00 – AED18,000.00 per month